Condom testing is a multi-stage process governed by strict international standards like آئی ایس او 4074. Beyond your initial steps, here is the full rigorous workflow:
1. Batch Sampling & Vulcanization Checks
After vulcanization (heating the latex to ensure elasticity), Quality Control (QC) takes random samples from each batch. These samples undergo destructive tests to ensure the entire lot is safe:
Air Burst Test: Condoms are inflated like balloons; a standard condom must hold around 18–22 liters of air before bursting.2
Water Leak Test: Samples are filled with water and suspended to check for microscopic leaks or seepage.3
Tensile Test: Strips of the material are stretched to confirm they meet specific breaking-force requirements.
2. 100% Individual Electronic Testing
Unlike the destructive tests above, every single condom produced is individually tested. They are placed on a charged metal mandrel and passed through an electric field. Since rubber is an insulator, any flow of current indicates a pinhole or thin spot, causing the machine to automatically reject that specific unit.
3. Final Packaging & Integrity
Once passed, condoms are lubricated and sealed in foil. QC then performs a Package Integrity Test, often using a vacuum chamber to ensure the seals are airtight and the product won’t dry out.
Our QC system will test each batch of condom’s production and packing in site, Welcome inquiry us to make your own version or own branded condoms.